Overview
The Sunstone Orion LZR AWL is a fully integrated automated laser welding system engineered for manufacturers and advanced fabrication environments that require repeatable precision, consistent quality, and automated workflows. Featuring an X-Y-Z motorized welding table with joystick control, the AWL enables hands-off laser welding sequences with consistent results and reduced human variability.
With an open chamber and flexible configuration options, the AWL accommodates both large and irregular-shaped workpieces, delivering stable performance for medical device assembly, aerospace fabrication, electronics welding, and other high-accuracy production applications.
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Ideal For
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Automated laser welding production workflows
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Medical device and surgical component fabrication
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Aerospace precision assemblies
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Electronics manufacturing and sensor welding
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Battery tab, contact, and micro-component welding
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R&D and prototyping applications requiring repeatable sequences
Key Features
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Fully integrated automated laser welding platform with motion control.
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X-Y-Z motorized table with joystick travel and weld initiation control.
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Open welding chamber for bulky and odd-shaped workpieces.
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Full-color touchscreen interface with programmable settings.
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Integrated HD camera for weld visibility and documentation.
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Premium optics for enhanced precision targeting.
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Dual-fan cooling system for consistent operation.
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WIFI connectivity for optional updates and system integration.
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Optional HDMI output, USB connection, R-axis rotation, and G-code PC control.
Model Comparison
| Model |
Pulse Energy Range |
Notable Capabilities |
Best Suited For |
| LZR AWL 245 |
Up to ~245 J |
Standard automated welding laser |
Repeatable precision welding tasks |
| LZR AWL 245 Auto |
Up to ~245 J |
Advanced automation features |
Complex automated workflows |
Both options share core laser and automation hardware with extended control functionality available on the “Auto” variant.
Specifications
| Specification |
Details |
| Laser Source & Wavelength |
Nd: YAG 1064 nm |
| Average Power |
100 W |
| Peak Power |
Up to 10 kW |
| Pulse Energy |
0.1 – ~245 J |
| Impulse Time |
0.1 – 25 ms |
| Pulse Frequency |
0.5 – 30 Hz |
| Spot Diameter |
0.1 – 2.0 mm |
| Height Adjustment |
Motorized, 30 positions |
| Pulse Programs |
6 preset shaping options |
| Memory Cells |
100 stored profiles |
| XYZ Table Stroke |
92 x 110 x 200 mm |
| Control Interface |
Touchscreen & joystick |
| Input Power |
110 V AC, 50/60 Hz, single phase |
| Integrated Camera |
Yes |
| Argon/Air Nozzle |
Yes/Yes |
| Weight |
~210 lbs |
| Connectivity |
WIFI |
Applies to both AWL variants with typical configuration.
What’s Included
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Sunstone Orion LZR Automated Welding Laser System (selected AWL option)
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X-Y-Z motorized welding table
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Joystick control interface
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Integrated HD camera and optics system
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Touchscreen display and software
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Power cord
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Setup and operation documentation
Warranty
This product includes Sunstone’s standard 2-Year Limited Manufacturer Warranty, covering defects in materials and workmanship.
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Internal components and system electronics covered for 2 years
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Consumable parts covered under a 1-Year warranty
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All warranty service performed by Sunstone’s U.S.-based support team
Customer Resources
📄 Datasheet
📚 Learn about this welders capabilities, automations, and more
▶️ Video: Product Video
📧 Customer Support: Direct manufacturer assistance troubleshooting. Contact them at custservice@sunstonewelders.com | +1 (877) 786-9353
DO YOU NEED TRAINING?
Sunstone's training team is ready to help you master the LZR AWL – All-in-One Laser Welding Workstation Visit Sunstone's Training Page to learn more.
