Weld Type: Precision Pulse Arc (micro TIG)
Applications: Jewelry, dental, medical devices, fine electrical work, watchmaking, microsoldering
Control: Touchscreen interface with precision weld profiles
Power Source: 110/220 VAC auto-switching
Environment: Lab, bench, or light production settings
📘 Overview
The Orion Pulse Arc Series welders are designed for precise, repeatable micro-welding tasks. These systems use high-frequency arc pulses to create clean, concentrated welds on very small parts—making them ideal for delicate work in jewelry, dental labs, medical prototyping, and microelectronics.
Unlike traditional resistance or laser welding, pulse arc welding allows greater control over heat input and penetration without damaging adjacent materials. The Orion series is favored by professionals who need exceptional detail, control, and consistency in every weld.
All Orion models feature digital touchscreens, programmable weld profiles, and the Smart Weld™ system, allowing users to save and recall settings tailored to different materials and applications.
⚙️ Shared Features
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Pulse Arc Technology: Delivers clean, concentrated welds via inert gas-shielded micro TIG arc
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Smart Weld™ Modes: Multiple pre-programmed and user-defined settings for metal types and tasks
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Touchscreen Interface: Intuitive controls, settings memory, and real-time weld feedback
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Microscope-Ready: Compatible with Orion microscope systems for high-detail viewing
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Argon Gas Integration: Ensures oxidation-free welds
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Foot Pedal or Microscope Trigger Options: Flexible workflow control
🔍 Model-Specific Breakdown
| Model |
Energy Range |
Notable Features |
Best For |
| Orion 150x |
Up to 150 Joules |
Compact and intuitive. Smart Weld presets. |
Jewelry repair, small connectors, basic dental welds |
| Orion 200x |
Up to 200 Joules |
Enhanced touchscreen, greater control over waveform + timing. |
Multi-metal welding, prototyping, dental & precision work |
| Orion 250s |
Up to 250 Joules |
Highest power in the series. Built-in camera and advanced presets. |
Custom fabrication, high-demand use, gold/silver alloys |
🧰 Ideal Applications
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Jewelry repair and custom fabrication
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Dental framework welding
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Battery terminal and tab welding
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Watchmaking and microelectronics
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Prototyping and fine conductive assemblies
DO YOU NEED TRAINING?
Sunstone's training team is ready to help you master the Omega Weld Head Visit Sunstone's Training Page to learn more.
