{"product_id":"sunstone-pro-s-servo-weld-head-with-built-in-displacement-and-force-monitoring-1","title":"Sunstone Pro-S Servo Weld Head with Built-In Displacement and Force Monitoring","description":"\u003ch2\u003eOverview\u003c\/h2\u003e\n\u003cp\u003eThe \u003cstrong\u003eSunstone Pro-S Servo Weld Head\u003c\/strong\u003e is a servo-powered resistance weld head engineered for precision, repeatability, and process monitoring in both automated production environments and advanced tabletop setups. Designed in an opposed configuration, the Pro-S delivers significantly improved control compared to pneumatic weld heads by integrating real-time displacement and force monitoring directly into the system.\u003c\/p\u003e\n\u003cp\u003eWith adjustable weld force, precise positional feedback, and automation-ready capability, the Pro-S enables manufacturers to increase process consistency, reduce variability, and improve overall weld quality across demanding industrial applications.\u003c\/p\u003e\n\u003chr\u003e\n\u003ch2\u003eIdeal For\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003eAutomated resistance welding production lines\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eBattery tab and pack assembly\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eMedical device manufacturing\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eElectronics and micro-component welding\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eStrain gauge and foil welding\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eCross-wire and sheet welding\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eResearch and development environments\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eKey Features\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003eBuilt-in force feedback monitoring for real-time weld control\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eIntegrated displacement feedback for precision process validation\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003ePull positional monitoring for improved weld repeatability\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eServo-powered actuation for higher precision than pneumatic systems\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eAdjustable weld force from 1.8 to 29.2 lbs\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e2\" electrode stroke for flexible application coverage\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003ePositional displacement accuracy of 60 µm\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eAutomation-ready for production integration\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eRotary knob height adjustment for fast setup\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eOptional foot pedal control\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003e100% duty cycle for continuous operation\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eTechnology \u0026amp; Performance\u003c\/h2\u003e\n\u003cp\u003eThe Pro-S utilizes servo-driven actuation to deliver controlled, repeatable weld force with precise positional tracking. Integrated monitoring systems provide feedback on:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003eApplied weld force\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eElectrode displacement\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003ePull position accuracy\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003eThis monitoring capability supports higher process validation standards, making the Pro-S ideal for manufacturers requiring documented weld consistency and quality assurance.\u003c\/p\u003e\n\u003cp\u003eCompared to pneumatic weld heads, the Pro-S offers:\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003eFaster operational speed\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eGreater force accuracy\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eReduced mechanical variability\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eImproved process control\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eSpecifications\u003c\/h2\u003e\n\u003cdiv class=\"TyagGW_tableContainer\"\u003e\n\u003cdiv class=\"group TyagGW_tableWrapper flex flex-col-reverse w-fit\" tabindex=\"-1\"\u003e\n\u003ctable class=\"w-fit min-w-(--thread-content-width)\"\u003e\n\u003cthead\u003e\n\u003ctr\u003e\n\u003cth class=\"\"\u003eSpecification\u003c\/th\u003e\n\u003cth class=\"\"\u003eDetails\u003c\/th\u003e\n\u003c\/tr\u003e\n\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003eTabletop Footprint (L × W × H)\u003c\/td\u003e\n\u003ctd\u003e14\" × 5\" × 24\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeight\u003c\/td\u003e\n\u003ctd\u003e22 lbs\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeld Force\u003c\/td\u003e\n\u003ctd\u003e1.8 – 29.2 lbs (8 – 130 N)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMax Electrode Stroke\u003c\/td\u003e\n\u003ctd\u003e2\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrode Diameter\u003c\/td\u003e\n\u003ctd\u003e1\/8\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePower Input\u003c\/td\u003e\n\u003ctd\u003e48 VDC @ 1.87 A\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMax Throat Size (H × D)\u003c\/td\u003e\n\u003ctd\u003e9\" × 10\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWeld Cable Size \/ Length\u003c\/td\u003e\n\u003ctd\u003e0 AWG \/ 24\"\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFoot Pedal Type\u003c\/td\u003e\n\u003ctd\u003eAnalog \/ Digital\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eDuty Cycle\u003c\/td\u003e\n\u003ctd\u003e100%\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eElectrode Speed\u003c\/td\u003e\n\u003ctd\u003e3 – 20 mm\/sec\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOperating Temperature\u003c\/td\u003e\n\u003ctd\u003e32° – 149°F\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003ePositional Displacement Accuracy\u003c\/td\u003e\n\u003ctd\u003e60 µm\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eActuation Method\u003c\/td\u003e\n\u003ctd\u003eAutomatic or Direct\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\u003c\/div\u003e\n\u003c\/div\u003e\n\u003chr\u003e\n\u003ch2\u003eWhat’s Included\u003c\/h2\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003eSunstone Pro-S Servo Weld Head (Opposed Configuration)\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eIntegrated displacement and force monitoring system\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eWeld cable (0 AWG, 24\")\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eHeight adjustment assembly\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eSetup documentation\u003ca title=\"Pro-S Users Guide\" href=\"https:\/\/drive.google.com\/file\/d\/15ttL0uBzZpd9rWf7easl4Kt_oTQca-_n\/view?usp=sharing\" rel=\"noopener\" target=\"_blank\"\u003e\u003c\/a\u003e\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eWarranty\u003c\/h2\u003e\n\u003cp\u003eThis product includes Sunstone’s \u003cstrong\u003e2-Year Limited Manufacturer Warranty\u003c\/strong\u003e, covering defects in materials and workmanship.\u003c\/p\u003e\n\u003cul\u003e\n\u003cli\u003e\n\u003cp\u003eInternal electronics and system components covered for 2 years\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eConsumable components covered under a 1-Year warranty\u003c\/p\u003e\n\u003c\/li\u003e\n\u003cli\u003e\n\u003cp\u003eService and support provided by Sunstone’s U.S.-based technical team\u003c\/p\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003chr\u003e\n\u003ch2\u003eCustomer Resources\u003c\/h2\u003e\n\u003cp class=\"p1\"\u003e📄 \u003ca href=\"https:\/\/drive.google.com\/file\/d\/1SSRgR_6Wl4Hei_uIgr4-TOz-ovMBvwuG\/view?usp=sharing\" rel=\"noopener\" target=\"_blank\"\u003eDatasheet\u003c\/a\u003e\u003cbr\u003e📄 \u003ca href=\"https:\/\/drive.google.com\/file\/d\/15ttL0uBzZpd9rWf7easl4Kt_oTQca-_n\/view?usp=sharing\" rel=\"noopener\" target=\"_blank\"\u003e\u003cstrong\u003eUser manual\u003c\/strong\u003e\u003c\/a\u003e\u003cbr\u003e📧 \u003cstrong\u003eCustomer Support\u003c\/strong\u003e: Direct manufacturer assistance troubleshooting. Contact them at\u003ca href=\"mailto:custservice@sunstonewelders.com\"\u003ecustservice@sunstonewelders.com\u003c\/a\u003e\u003ca class=\"decorated-link cursor-pointer\" rel=\"noopener\"\u003e \u003c\/a\u003e|+1 (877) 786-9353\u003c\/p\u003e\n\u003ch3\u003eDO YOU NEED TRAINING?\u003c\/h3\u003e\n\u003cp\u003eSunstone's training team is ready to help you master the Zapp Plus® 2  \u003ca href=\"https:\/\/www.sunstonewelders.com\/collections\/training\/products\/product-training\" rel=\"noopener\" target=\"_blank\"\u003eVisit Sunstone's Training Page to learn more.\u003c\/a\u003e\u003c\/p\u003e","brand":"Sunstone Welders","offers":[{"title":"Default Title","offer_id":49604471226608,"sku":"303180","price":10400.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0737\/8744\/1392\/files\/Sunstone-Pro-S-Weld-Head-Left-Side-1500x2000-2025114_60795355-9a9e-4504-813a-61d8efb0bbe2.jpg?v=1776977452","url":"https:\/\/www.techcraftstudio.com\/products\/sunstone-pro-s-servo-weld-head-with-built-in-displacement-and-force-monitoring-1","provider":"TechCraft Studio","version":"1.0","type":"link"}